Factory Cat5e Shielded LAN Cable 0.51mm CCA 24AWG 305M

The manufacturing of Cat5e shielded cables at Aston Cable factory involves several critical steps to ensure product quality and performance. Initially, the CCA (Copper Clad Aluminum) conductor material is prepared and drawn into 24AWG wires. These wires are then stranded into four pairs, meeting the specified standards for Cat5e cables.

Next, the twisted pairs undergo insulation with HDPE (High-Density Polyethylene), ensuring that the electrical properties of the cable are maintained. Shielding can be applied at this stage if needed, with options for foil or braided shielding based on the final application requirements.

The final step involves the application of the outer jacket, which could be made from PVC, LSZH (Low Smoke Zero Halogen), or PE (Polyethylene), tailored to customer specifications. The completed cables undergo rigorous testing, including compliance checks for ISO9001, ISO14001, RoHS, CE, and IEC standards, ensuring they meet high performance and safety criteria.

Factory-produced Cat5e shielded LAN cables are versatile and can be used in various environments requiring reliable network connectivity and protection from interference. In industrial settings, these cables are essential for maintaining network integrity amidst heavy machinery which could introduce significant EMI (Electromagnetic Interference).

In healthcare facilities, where stable and reliable data transmission is crucial for patient care and management systems, Cat5e shielded cables ensure minimal data loss and interference. Commercial buildings with extensive electronic systems benefit from the reduced crosstalk and EMI protection provided by the shielded cables, ensuring seamless and stable network operations.

Data centers that require high-speed, reliable connections for data transfer and communication rely on Cat5e shielded cables for their performance benefits. The shielding helps maintain data integrity, crucial for mission-critical applications and high-performance network environments.

• 24/7 customer support
• Replacement for defective products within 30 days
• Extended warranty options available
• Technical support for installation and troubleshooting
• Regular updates on new product features and enhancements

• Standard export packaging ensures safe transit
• Bulk shipping options available
• Delivery lead time: 2 to 4 weeks after order confirmation
• Worldwide shipping through reliable logistics partners

• Superior EMI and RFI protection
• Enhanced durability and longevity
• Better performance for high-speed network connections
• Cost-effective solution for various applications
• Compliance with international safety and performance standards

1. What is the conductor material in your Cat5e shielded cables?
   Our Cat5e shielded cables at Aston Cable factory use CCA (Copper Clad Aluminum) as the conductor material, offering a cost-effective alternative to pure copper.
2. What types of shielding are available for Cat5e cables?
   We offer three types of shielding: Foil (FTP), Braided (STP), and a combination of both (S/FTP), each providing different levels of interference protection.
3. Can your Cat5e shielded cables pass the FLUKE test?
   Yes, our factory offers Cat5e shielded cables that can pass the FLUKE test, ensuring high performance and reliability in network applications.
4. What is the daily output capacity of Cat5e cables at your factory?
   Our daily output capacity for all types of cables, including Cat5e shielded, is around 500km, ensuring we can meet large order requirements efficiently.
5. Do you provide customization options for Cat5e shielded cables?
   Yes, we offer customization for color, jacket material, and even branding options to meet specific customer requirements.
6. How do you ensure the quality of your Cat5e cables?
   We follow stringent quality control processes, including compliance with ISO9001, ISO14001, RoHS, CE, and IEC standards, to ensure our products meet high-performance criteria.
7. Can these cables be used in high-interference environments?
   Yes, our Cat5e shielded cables are designed to perform exceptionally well in environments with high electromagnetic interference (EMI).
8. What are your payment terms?
   Payment terms are negotiable, and we accept various forms of payment to accommodate our clients' preferences.
9. What is the minimum order quantity for your Cat5e shielded cables?
   The minimum order quantity for our Cat5e shielded cables is 50km.
10. Where is your factory located?
    Our factory is located in Hangzhou Linan City, which is about two hours by car from Shanghai Pudong Airport or Xiaoshan Airport.

1. Why choose factory-produced Cat5e shielded cables over unshielded alternatives?
   Choosing factory-produced Cat5e shielded cables offers several advantages over unshielded options. The main benefit is the superior protection against electromagnetic interference (EMI) and radio frequency interference (RFI), which ensures more stable and reliable data transmission. This can be crucial in environments with a lot of electronic interference, such as industrial settings or commercial buildings. Additionally, shielded cables generally have enhanced security and lower susceptibility to signal leakage, making them an ideal choice for sensitive or secure applications. The durability of shielded cables is another factor; they are more resistant to wear and tear, which translates to longer service life and reduced maintenance costs.
2. How does factory location influence the quality and cost of Cat5e shielded cables?
   The location of the manufacturing factory can significantly impact both the quality and cost of Cat5e shielded cables. Aston Cable factory, situated in Hangzhou Linan City, benefits from proximity to major industrial hubs and ports like Shanghai Pudong Airport and Xiaoshan Airport. This strategic location allows for easy access to high-quality raw materials and advanced manufacturing technologies, ensuring that our products meet stringent international standards. Furthermore, being close to major transportation routes reduces logistical costs and delivery times, making our Cat5e shielded cables more cost-effective for our customers. This advantageous location also enables us to offer competitive pricing while maintaining high-quality standards, ultimately providing better value for our clients.
3. Factors to consider when selecting Cat5e shielded cables for industrial applications.
   Selecting the right Cat5e shielded cables for industrial applications involves considering several key factors to ensure optimal performance and longevity. First, assess the level of electromagnetic interference (EMI) in the environment. High EMI settings, such as those with heavy machinery, require robust shielding like foil or braided types. Next, consider the cable's durability and resistance to harsh conditions. Cables with PVC or LSZH jackets offer enhanced protection against physical wear and exposure to chemicals. Also, evaluate the installation requirements; some shielded cables might be less flexible, making them harder to install in tight spaces. Finally, ensure the cables meet relevant industry standards for quality and safety, such as ISO9001, ISO14001, RoHS, CE, and IEC, which Aston Cable factory adheres to, guaranteeing reliable performance and compliance.
4. The cost-benefit analysis of using CCA in factory-produced Cat5e shielded cables.
   Using Copper Clad Aluminum (CCA) in factory-produced Cat5e shielded cables presents a cost-effective alternative to pure copper without significantly compromising performance. CCA combines the conductive properties of copper with the lightweight and cost advantages of aluminum. For many applications, especially in residential or small commercial settings where the internet speed does not exceed 500MHz, CCA cables offer adequate performance at a fraction of the cost of pure copper cables. However, it is important to note that while CCA is less expensive, it may not provide the same level of conductivity and durability as pure copper. Therefore, it's crucial to choose CCA cables from reputable manufacturers like Aston Cable factory, who ensure high copper content and pass stringent tests like the FLUKE test to guarantee reliable quality.
5. The role of product certification in ensuring the quality of Cat5e shielded cables.
   Product certifications play a crucial role in ensuring the quality and performance of Cat5e shielded cables. Certifications like ISO9001, ISO14001, RoHS, CE, and IEC validate that the manufacturing processes and materials used meet international standards for quality, safety, and environmental impact. For instance, ISO9001 ensures that the factory maintains consistent quality management systems, leading to reliable and high-quality products. RoHS certification indicates that the cables are free from hazardous substances, making them safe for use in various environments. CE marking signifies compliance with European safety, health, and environmental protection standards. At Aston Cable factory, we prioritize obtaining these certifications to provide our customers with assurance of the superior quality and safety of our Cat5e shielded cables, ensuring they perform optimally in different applications.
6. Innovations in Cat5e shielded cable manufacturing at Aston Cable factory.
   At Aston Cable factory, we continuously invest in innovations to enhance the manufacturing process of Cat5e shielded cables. One of our key advancements is the integration of high-speed braiding machines, which improve the precision and efficiency of applying braided shielding. This results in more robust protection against EMI and RFI. Additionally, we have adopted advanced testing equipment that allows for real-time monitoring of cable performance during production, ensuring each batch meets stringent quality standards. We also explore sustainable materials and processes, such as using LSZH (Low Smoke Zero Halogen) jackets, to reduce environmental impact while maintaining excellent cable performance. These innovations help us stay ahead in the industry, delivering superior Cat5e shielded cables that meet the evolving needs of our customers.
7. Importance of proper installation techniques for factory-produced Cat5e shielded cables.
   Proper installation techniques are critical for maximizing the performance and longevity of factory-produced Cat5e shielded cables. Incorrect installation can negate the benefits of shielding, leading to increased susceptibility to electromagnetic interference (EMI) and reduced data transmission reliability. Key installation practices include ensuring proper grounding of the shielding to prevent interference and signal degradation. It's also important to avoid sharp bends and excessive pulling, which can damage the cable and its shielding. Using compatible connectors and jacks specifically designed for shielded cables ensures a secure and effective connection. At Aston Cable factory, we provide detailed installation guidelines and technical support to help our customers achieve optimal results with our Cat5e shielded cables.
8. Trends in the demand for Cat5e shielded cables in various industries.
   The demand for Cat5e shielded cables is growing across various industries, driven by the increasing need for reliable and interference-free network connections. In industrial settings, where machinery and equipment generate significant electromagnetic interference (EMI), shielded cables are essential for maintaining network integrity. Healthcare facilities are also adopting shielded cables to ensure the stable and secure transmission of sensitive data. Additionally, the rise of smart buildings and IoT (Internet of Things) applications is driving demand for high-performance shielded cables to support extensive electronic systems. Data centers, requiring robust and high-speed connections, are another major market for shielded cables. At Aston Cable factory, we are witnessing these trends and continually adapting our production to meet the evolving demands of these industries.
9. Challenges in the production of Cat5e shielded cables and how Aston Cable factory overcomes them.
   Producing high-quality Cat5e shielded cables involves several challenges, including maintaining consistent shielding application, ensuring electrical performance, and meeting rigorous industry standards. At Aston Cable factory, we tackle these challenges through advanced manufacturing technologies and stringent quality control processes. Our high-speed braiding machines ensure precise and uniform application of shielding, reducing the risk of weak spots. We conduct rigorous testing, including compliance checks with ISO9001, ISO14001, RoHS, CE, and IEC standards, to ensure our cables meet the highest performance criteria. Additionally, our skilled workforce and continuous investment in R&D enable us to innovate and improve our production techniques, ensuring our Cat5e shielded cables consistently meet the needs of our customers.
10. The environmental impact of manufacturing Cat5e shielded cables and how Aston Cable factory addresses it.
    Manufacturing Cat5e shielded cables involves the use of raw materials and energy, which can have environmental impacts. At Aston Cable factory, we are committed to minimizing our environmental footprint through sustainable practices. We use LSZH (Low Smoke Zero Halogen) materials for cable jackets, which are more environmentally friendly and safer in case of fire. Our manufacturing processes are designed to be energy-efficient, and we adhere to ISO14001 environmental management standards, ensuring responsible use of resources and waste management. By continuously monitoring and improving our production methods, we strive to reduce our environmental impact while delivering high-quality Cat5e shielded cables to our customers.

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