Reliable Cat5 Supplier | Double Jackets PVC & PE for Outdoor

Product Details

Common Product Specifications

Product Manufacturing Process

Cat5 cables undergo a meticulous manufacturing process to ensure high performance and durability. The process starts with the drawing of high-purity copper or CCA conductors, which are then annealed to enhance their flexibility and conductivity. The conductors are twisted into pairs to minimize crosstalk and electromagnetic interference (EMI). Each wire is insulated with high-density polyethylene (HDPE) to maintain signal integrity. For outdoor use, a double jacket of PVC inside and PE outside is applied. The PE outer jacket provides superior UV resistance and mechanical strength, while the inner PVC jacket ensures flexibility. The cables are then tested for electrical performance, including attenuation, crosstalk, and return loss, to meet stringent industry standards. Finally, the cables are cut to length, terminated with RJ-45 connectors if required, and packaged for shipment.

Product Application Scenarios

Cat5 cables are versatile and used in various application scenarios. They are primarily employed in Ethernet networks, serving as the backbone for local area networks (LANs) in homes, offices, and data centers. With their ability to support speeds of up to 1 Gbps, they are ideal for high-speed internet and data transfer applications. Additionally, Cat5 cables are used in telephony to carry multiple phone lines and in video transmission using Baluns for media distribution. In outdoor settings, the double-jacketed Cat5 cables are suitable for environments exposed to UV light and mechanical stress, making them ideal for external network installations, security cameras, and outdoor wireless access points.

Product After-Sales Service

We offer comprehensive after-sales service for our Cat5 cables. Customers can rely on our technical support for installation and troubleshooting. We provide a warranty period during which defective products will be replaced without charge. Our dedicated customer service team is available to address any inquiries or issues promptly. We also offer guidance on optimal usage and maintenance to ensure product longevity.

Product Transportation

Our Cat5 cables are packaged in durable, export-quality packaging to protect them during transit. We offer various shipping options, including air, sea, and land transport. For bulk orders, we can arrange for container shipping to minimize costs. We work with reliable logistics partners to ensure timely delivery and provide tracking information for all shipments. Our primary delivery port is Ningbo, but we can accommodate other port requests as needed.

Product Advantages

• Double jackets for superior outdoor performance
• UV resistance and mechanical strength
• Available in both Copper and CCA conductors
• High-speed data transfer up to 1 Gbps
• Compliance with IEC, RoHS, and CE standards
• Customized color and logo options
• Comprehensive after-sales support
• Durable and flexible for various installation scenarios

Product FAQ

• What are the main materials used in Cat5 cables?

  Cat5 cables are made of high-purity copper or CCA conductors, insulated with HDPE, and enclosed in a double jacket of PVC and PE for outdoor use.

• What is the minimum order quantity for Cat5 cables?

  The minimum order quantity (MOQ) for our Cat5 cables is 50km to ensure cost-effective production and delivery.

• Can Cat5 cables be used for outdoor installations?

  Yes, our Cat5 cables with double jackets (PVC inside and PE outside) are designed for outdoor use, offering UV resistance and mechanical strength.

• What is the daily production capacity for Cat5 cables?

  Our factory has a daily production capacity of 500km for Cat5 cables, ensuring timely delivery for bulk orders.

• What are the color options for Cat5 cables?

  We offer customized color options for our Cat5 cables to match your specific requirements and branding needs.

• What standards do your Cat5 cables comply with?

  Our Cat5 cables comply with IEC, RoHS, and CE standards, ensuring high quality and safety for your installations.

• Do you offer OEM services for Cat5 cables?

  Yes, we provide OEM services, allowing you to customize the logo and packaging according to your brand specifications.

• What is the maximum transmission speed for Cat5 cables?

  Cat5 cables support transmission speeds of up to 1 Gbps, making them suitable for high-speed Ethernet networks.

• How do you ensure the quality of Cat5 cables?

  We use advanced manufacturing machines and testing equipment to ensure the quality of our Cat5 cables, adhering to strict quality control systems.

• What are the shipping options for Cat5 cables?

  We offer various shipping options, including air, sea, and land transport, and work with reliable logistics partners to ensure timely delivery.

Product Hot Topics

• How to choose the right Cat5 cable supplier?

  Choosing the right Cat5 cable supplier involves considering factors such as experience, product quality, compliance with international standards, and customer service. A reliable supplier like Aston Cable Factory, with over 20 years of experience, advanced manufacturing capabilities, and adherence to ISO9001 and ISO14001, is a trustworthy choice. Ensure the supplier offers comprehensive after-sales service, customized solutions, and timely delivery to meet your network infrastructure needs.

• The benefits of using double jacketed Cat5 cables for outdoor installations

  Double jacketed Cat5 cables, with a PVC inner layer and a PE outer layer, offer significant benefits for outdoor installations. The PE outer jacket provides excellent UV resistance and mechanical strength, protecting the cable from harsh environmental conditions. The PVC inner jacket ensures flexibility and ease of installation. This combination makes double jacketed Cat5 cables ideal for outdoor network setups, security cameras, and wireless access points, ensuring reliable performance and longevity.

• Comparing Cat5 and Cat5e cables: Which one is better?

  Both Cat5 and Cat5e cables are widely used for Ethernet networks, but they differ in performance. Cat5 cables support speeds of up to 100 Mbps, while Cat5e (enhanced Cat5) cables can handle up to 1 Gbps. Cat5e cables also have better crosstalk reduction due to stricter manufacturing standards. While Cat5 cables are suitable for basic network setups, Cat5e is recommended for higher-speed applications. However, the choice between the two depends on your specific network requirements and budget considerations.

• The role of Cat5 cables in modern telephony systems

  Cat5 cables play a crucial role in modern telephony systems by supporting multiple phone lines over a single cable. Unlike traditional telephone lines, Cat5 cables can carry voice signals simultaneously through different wire pairs, reducing the need for multiple cables. This capability simplifies installation, saves costs, and enhances the efficiency of telephony systems in both residential and commercial settings. As a reliable Cat5 cable supplier, we provide high-quality solutions for integrating telephony and data networks seamlessly.

• Why UV resistance is essential for outdoor Cat5 cables

  UV resistance is a critical factor for outdoor Cat5 cables to ensure durability and performance. Prolonged exposure to UV rays can degrade the cable's outer jacket, leading to cracking and reduced effectiveness. By using a PE outer jacket, double jacketed Cat5 cables gain superior UV resistance, protecting them from the sun's damaging effects. This feature makes UV-resistant Cat5 cables ideal for outdoor installations, ensuring long-term reliability for network infrastructure in exposed environments.

• Installation best practices for Cat5 cables

  Proper installation of Cat5 cables is essential to maintain optimal performance. Key practices include adhering to the maximum length limit of 100 meters to avoid signal degradation, avoiding sharp bends to protect the cable's internal structure, and keeping the cables away from sources of electromagnetic interference (EMI). Additionally, ensuring high-quality RJ-45 terminations prevents noise and signal loss. Following these best practices guarantees reliable data transmission and longevity for your Cat5 network installations.

• How Cat5 cables support video transmission

  Cat5 cables, while primarily used for data networking, also support video transmission through technologies like Baluns. Baluns (balance-to-unbalance transformers) convert unbalanced video signals to run over the balanced twisted pairs in Cat5 cables. This capability makes Cat5 cables a versatile option for various media types, including security camera feeds, multimedia distribution, and video conferencing systems. As a trusted Cat5 supplier, we ensure our cables meet the requirements for both data and video transmission applications.

• The importance of IEC compliance for Cat5 cables

  Compliance with IEC standards is crucial for ensuring the quality and safety of Cat5 cables. The International Electrotechnical Commission (IEC) sets global standards for electrical and electronic technologies. By adhering to IEC requirements, Cat5 cables meet stringent performance criteria, including electrical characteristics, flame retardancy, and environmental resistance. As a reliable Cat5 supplier, we guarantee that our cables comply with IEC standards, providing customers with high-quality, safe, and efficient network infrastructure solutions.

• Choosing between copper and CCA conductors for Cat5 cables

  When selecting Cat5 cables, the choice between copper and CCA (Copper-Clad Aluminum) conductors depends on specific needs. Copper conductors offer superior conductivity, durability, and resistance to corrosion, making them ideal for high-performance and long-term installations. CCA conductors are more cost-effective but have lower conductivity and may not perform as well over long distances. As a Cat5 supplier, we provide both options to cater to different budget constraints and performance requirements, helping customers make an informed decision.

• The future of Cat5 cables in network infrastructure

  Despite the advent of newer cabling standards like Cat6 and Cat6a, Cat5 cables continue to play a significant role in network infrastructure. Their cost-effectiveness, ease of installation, and sufficient performance for many applications make them a popular choice. As technology evolves, Cat5 cables are expected to coexist with higher-specification cables, addressing diverse network needs. Reliable Cat5 suppliers will continue to innovate, ensuring their products meet emerging demands while maintaining quality and affordability for various network setups.

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